NHTSA Recalls in 1997

274 recalls found

December 1997

NHTSA

FLEETWOOD/FMVSS 108

THE INTERFERING MESH CAUSES THE EFFECTIVE BRIGHTNESS OF THE HEADLIGHTS AND TURN SIGNALS TO BE LESS THAN REQUIRED. THE DECREASE IN HEADLIGHT BRIGHTNESS CAN DECREASE THE ABILITY TO VIEW THE ROAD WHILE DRIVING AT NIGHT OR IN OTHER INSTANCES WHERE HEADLIGHTS WOULD BE NEEDED. ALSO, THE DECREASED BRIGHTNESS OF THE TURN SIGNALS WILL AFFECT THE VISIBILITY OF THESE SIGNALS TO FOLLOWING VEHICLES.

OWNERS WILL BE PROVIDED WITH INSTRUCTIONS AND REPAIR PARTS NECESSARY TO PERFORM THIS RECALL. IF OWNERS SO DESIRE, THEY CAN HAVE A DEALER PERFORM THIS REMEDY FOR THEM.

NHTSA

TRANS/AIR/ AC MOUNTING ISOLATOR

ISOLATOR FAILURE CAN COMPROMISE THE ATTACHMENT OF THE CONDENSER TO THE CONDENSER MOUNTING RAILS.

DEALERS WILL REMOVE THE EXISTING ISOLATORS AND REPLACE WITH NEW ISOLATORS.

NHTSA

KAWASAKI/TRANSMISSION GEAR

GEAR BREAKAGE CAN RESULT IN TRANSMISSION LOCKUP, CAUSING THE OPERATOR TO LOSE CONTROL OF THE MOTORCYCLE.

DEALERS WILL INSPECT THESE MOTORCYCLES AND REPAIR AFFECTED UNITS.

NHTSA

YAMAHA/ELECTRICAL SYSTEM DESIGN

THIS CONDITION CAN RESULT IN A LACK OF REAR TAIL AND BRAKE LIGHT ILLUMINATION. VEHICLES FOLLOWING BEHIND MAY NOT NOTICE THE MOTORCYCLE'S BRAKING ACTION, INCREASING THE RISK OF A VEHICLE CRASH.

DEALERS WILL INSTALL NEW, APPROPRIATE-RATED FUSES.

NHTSA

KIA/REAR HATCH DOOR

SHOULD THIS OCCUR, SECURITY FROM UNWANTED INTRUSION INTO THE VEHICLE IS LOST.

DEALERS WILL MODIFY THE REAR HATCH DOOR UNLOCK CIRCUIT.

NHTSA

CHRYSLER/INTEGRATED CHILD SEAT HARNESS

THE CHILD SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED IN THE EVENT OF A COLLISION.

DEALERS WILL INSPECT THE ROUTING OF THE SHOULDER BELT WEBBING AND ANY FOUND INCORRECT WILL BE PROPERLY ROUTED.

NHTSA

GM/FMVSS 219

IN THE EVENT OF A VEHICLE CRASH, THE HOOD COULD BE PUSHED BACK THROUGH THE WINDSHIELD GLASS POSSIBLY INJURING THE VEHICLE OCCUPANTS.

DEALERS WILL REPLACE THE HOOD HINGE PIVOT BOLTS.

NHTSA

EATON/TRAILER AXLE LUBRICATION

THIS CONDITION CAN CAUSE FAILURE OF THE WHEEL BEARING SYSTEM RESULTING IN WHEEL END BURN UP OR LOSS OF WHEEL END EQUIPMENT.

DEALERS WILL INSPECT THESE TRAILER AXLES AND ADD LUBRICANT IF NECESSARY.

NHTSA

TRANS/AIR/ COMPRESSOR BRACKET

BRACKET FAILURE CAN CAUSE THE COMPRESSOR TO PIVOT TOWARDS THE VEHICLE ENGINE, POSSIBLY CAUSING DAMAGE TO CRITICAL ENGINE COMPONENTS, INCLUDING FUEL LINES.

DEALERS WILL REPLACE THESE BRACKETS WITH MODIFIED BRACKETS.

NHTSA

KIDDE/FIRE EXTINGUISHER

IN THE EVENT OF A FIRE, THE EXTINGUISHER WOULD NOT BE ABLE TO WORK PROPERLY.

THESE EXTINGUISHERS WILL BE REPLACED FREE OF CHARGE.

NHTSA

DUCATI/REAR BRAKE REACTION ROD NUT AND BOLT

THIS CONDITION CAN CAUSE INCREASED BRAKING EFFORT.

DEALERS WILL REPLACE THE REAR BRAKE REACTION ROD NUT AND BOLT WITH A NEW MODIFIED NUT AND BOLT.

NHTSA

HARLEY-DAVIDSON/REAR BRAKE PEDAL ASSEMBLY

THIS CONDITION CAN ALLOW THE LEVER HUB TO SEPARATE FROM THE MASTER CYLINDER LEVER WHICH WOULD AFFECT REAR BRAKE PERFORMANCE.

DEALERS WILL PERFORM THE RECALL SERVICE ON THESE VEHICLES.

NHTSA

CHRYSLER/HEATER CORE

FAILURE WILL ALLOW THE DISCHARGE OF COOLING SYSTEM STEAM INTO THE PASSENGER COMPARTMENT, CAUSING REDUCED DRIVER VISIBILITY.

DEALERS WILL INSTALL A COOLANT TEMPERATURE CONTROLLED HEATER CORE FLUID BYPASS VALVE.

NHTSA

EAST MANUFACTURING/TRAILER

THE FLANGES COULD BREAK, INCREASING THE RISK OF A VEHICLE CRASH OR LOSS OF CONTROL OF THE TRAILER.

DEALERS WILL REPAIR THESE TRAILERS.

NHTSA

DUCATI/REAR WHEEL SPINDLE

THIS CONDITION CAN CAUSE INCREASED BRAKING EFFORT.

DEALERS WILL REPLACE THE REAR WHEEL SPINDLE AND LUBRICATE THE ROLLER BEARING AND SEALS OF THE ECCENTRIC HUB.

NHTSA

FORD/THROTTLE CABLE

THIS CONDITION COULD PREVENT THE ENGINE FROM RETURNING TO IDLE.

DEALERS WILL REPLACE THE THROTTLE CABLE WITH A REVISED DESIGN THAT IS LESS SUSCEPTIBLE TO BENDING OR KINKING DURING INSTALLATION.

NHTSA

MAZDA/ENGINE STALL

THIS CONDITION CAN RESULT IN AN ENGINE STALL, WHICH COULD LEAD TO LOSS OF VEHICLE CONTROL AND/OR A VEHICLE CRASH.

DEALERS WILL REPROGRAM THE PCM WITH THE CORRECT ENGINE CONTROL LOGIC.

NHTSA

DUCATI/THROTTLE CONTROL LINKAGE PIN

THE ENGINE MAY NOT RETURN TO PROPER IDLE.

DEALERS WILL LUBRICATE THE THROTTLE CONTROL LINKAGE PIN USING GREASE CONTAINING MOLYBDENUM DISULPHIDE.

NHTSA

SHOREMASTER/TRAILER AXLES

OVER TIME, THE BOLT HOLES IN THE WHEEL RIM COULD BECOME ELONGATED AND CAUSE RIM FAILURE, INCREASING THE RISK OF A VEHICLE CRASH.

DEALERS WILL REPLACE THE HUBS, OR IN THE LATERNATIVE, LARGER TIRES WILL BE PROVIDED TO FIT ON THE EXISTING HUBS.

NHTSA

HONDA/PASSENGER SEAT BELT BRACKET

THIS CONDITION CAN CAUSE THE BRACKET TO SEPARATE FROM THE VEHICLE BODY IN A CRASH.

DEALERS WILL INSPECT AND REPAIR THESE VEHICLES.

NHTSA

GM/BRAKE PIPE CONTACTS PS ASSEMBLY

THIS CONDITION CAN RESULT IN THE LOSS OF BRAKE FLUID AND EVENTUAL LOSS OF HALF OF THE VEHICLE BRAKE SYSTEM.

DEALERS WILL INSPECT FOR PROPER CLEARANCE BETWEEN THE BRAKE LINE AND POWER STEERING ASSEMBLY. ASSEMBLIES FOUND TO BE OUT OF POSITION WILL BE REPOSITIONED AND ALL ASSEMBLIES SECURED TO MAINTAIN PROPER CLEARANCES. ADDITIONALLY, THOSE BRAKE LINES FOUND TO HAVE BEEN DAMAGED WILL BE REPLACED AND PROPERLY ROUTED.

NHTSA

GM/BRAKE HOSE FRACTURE

PARTIAL LOSS OF BRAKING AT A TIME WHEN MINIMUM STOPPING DISTANCE WAS REQUIRED COULD RESULT IN A VEHICLE CRASH.

DEALERS WILL INSPECT AND REPLACE THE BRAKE PIPE.

NHTSA

COOPER/LABELING

THIS CONDITION CAN CAUSE THE TIRE TO SEPARATE. IF THE SEPARATION IS NOT DETECTED, CONTINUED USE COULD CAUSE THE PLY CORDS TO BREAK AND THE TUBELESS LINER TO TEAR LOSING THE INFLATED AIR. LOSS OF AIR COULD RESULT IN LOSS OF CONTROL OF THE VEHICLE INCREASING THE RISK OF A VEHICLE CRASH.

DEALERS WILL REPLACE THESE TIRES AS WELL AS MOUNT AND BALANCE THE NEW TIRES.

NHTSA

GM/WHEEL LUG NUTS

THE WHEEL COULD SEPARATE FROM THE VEHICLE. IF THE VEHICLE WERE IN MOTION, A VEHICLE CRASH COULD RESULT.

DEALERS WILL INSPECT THE TORQUE OF ALL WHEEL NUTS AND, IF NECESSARY, TIGHTEN ANY THAT MAY BE BELOW REQUIRED TORQUE.

November 1997

NHTSA

GM/ABS MODULATOR

BRAKE FLUID LEAKAGE CAN REDUCE BRAKE EFFECTIVENESS AND INCREASE STOPPING DISTANCES.

DEALERS WILL INSPECT THESE VEHICLES AND REPLACE THE ABS MODULATOR.

NHTSA

FORD/FMVSS 114

THE STANDARD SPECIFIED THAT A WARNING TO THE DRIVER SHALL BE ACTUATED WHENEVER THE KEY HAS BEEN LEFT IN THE LOCKING SYSTEM AND THE DRIVER'S DOOR IS OPENED.

DEALERS WILL INSTALL A JUMPER WIRE TO PROVIDE THE NECESSARY GROUND CIRCUIT IN THESE VEHICLES.

NHTSA

FORD/FUEL RAILS

IF THE BRACKET SEPARATES FROM THE RAIL, THE RAIL CAN LIFT ONE OR MORE OF THE INJECTORS, AND FUEL LEAKAGE WILL RESULT. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

DEALERS WILL REPLACE THE FUEL RAIL ON THESE VEHICLES.

NHTSA

ISUZU/WIRING-HARNESS CLIP

THE CLIP MATERIAL ON THE EXHAUST MANIFOLD CAN IGNITE AND SUBSEQUENTLY IGNITE OTHER COMBUSTIBLE COMPONENTS RESULTING IN A VEHICLE FIRE.

DEALERS ARE CONTACTING OWNERS BY TELEPHONE TO HAVE THEIR VEHICLES TOWED TO THE DEALER AND ALTERNATE TRANSPORTATION PROVIDED TO THEM UNTIL THE DEALER CAN REROUTE THE ELECTRICAL WIRING-HARNESS.

NHTSA

FORD/FUEL LINES

THIS COULD POTENTIALLY RESULT IN DAMAGE TO THE FUEL LINE, OR IN SOME CASES, CAUSE A FUEL LEAK. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

DEALERS WILL INSTALL AN ADDITIONAL CLIP TO HOLD THE FUEL LINE IN THE INTENDED DESIGN POSITION.

NHTSA

ROCKWELL-WABCO/ABS CONTROL UNITS

IF THE WARNING LAMP SIGNAL IS IGNORED FOR A PERIOD OF TIME, CORROSION CAN DEVELOP EVENTUALLY LEAKING TO A COMPLETE LOSS OF ECU FUNCTION. THE SERVICE BRAKES WOULD CONTINUE TO BE FULLY FUNCTIONAL.

DEALERS WILL REPLACE THE ECU ON THESE TRAILERS.

NHTSA

RV PRODUCTS/PC CONTROL BOARD

THE ELECTRICAL COMPONENTS AND THE PC BOARD CAN OVERHEAT, CHAR AND PRODUCE SMOKE, POSSIBLY RESULTING IN A FIRE.

OWNERS WILL RECEIVE A REPLACEMENT ELECTRICAL CONTROL BOX AND INSTALLATION INSTRUCTIONS. IF AN OWNER SO DESIRES, THEY CAN HAVE THEIR DEALER INSTALL THIS CONTROL BOX.

NHTSA

MANCHESTER TANK/LPG CYLINDER

IF A CYLINDER IS OVERFILLED, AND SOME OF THE GAS LEAKS OUT, THE VAPORS COULD IGNITE IF THERE WAS A SOURCE OF IGNITION PRESENT.

MANCHESTER TANK WILL REPLACE THESE CYLINDERS.

NHTSA

BLUE BIRD/FMVSS 301

IN THE EVENT OF A VEHICLE CRASH, THE FUEL TANK COULD BE DAMAGED, LEAKING FUEL, POSSIBLY RESULTING IN A VEHICLE FIRE.

BLUE BIRD WILL SHIP INSTRUCTIONS AND MODIFICATION KITS TO THE OWNERS OF THESE BUSES.

NHTSA

TOYOTA/KEY INTERLOCK

UNDER SUCH A CONDITION, SHOULD A DRIVER FAIL TO MOVE THE SHIFT LEVER TO "PARK" POSITION AND ALSO FAIL TO ACTIVATE THE PARKING BRAKE, THE VEHICLE COULD ROLL AWAY DOWN A SLOPE.

DEALERS WILL REPLACE THE KEY INTERLOCK SOLENOID.

NHTSA

CHRYSLER/FUEL LEVEL SENDING UNIT

OWNERS MAY NOT BE AWARE THAT THEIR VEHICLE IS LOW ON FUEL INCREASING THE RISK OF A VEHICLE CRASH IF THE VEHICLE STOPS DUE TO NO FUEL.

DEALERS WILL REPLACE THE FUEL LEVEL SENDING UNIT.

NHTSA

FORD/EXHAUST GAS LEAK

DEPENDING ON THE MATERIALS USED IN THE CONSTRUCTION OF THE COMPLETED VEHICLE, IGNITION OF THESE MATERIALS COULD OCCUR RESULTING IN A VEHICLE FIRE.

DEALERS WILL REPLACE THE EGR TUBE.

NHTSA

SUBARU/HAZARD WARNING LIGHT SWITCH

THE SWITCH COULD STICK IN AN INTERMEDIATE POSITION WHEN DEACTIVATING, RESULTING IN THE TURN SIGNALS BECOMING INOPERABLE.

DEALERS WILL INSTALL A MODIFIED HAZARD WARNING SWITCH.

NHTSA

FORD/TRANSFER CASE/DRIVESHAFT

THIS CONDITION CAN CAUSE A LOSS OF VEHICLE CONTROL, AND, IF THE EXPELLED FLUID CONTACTS THE EXHAUST SYSTEM, A VEHICLE FIRE COULD OCCUR.

DEALERS WILL INSTALL A NEW TRANSFER CASE REAR OUTPUT SHAFT BUSHING AND AN ALUMINUM DRIVESHAFT WILL BE INSTALLED.

NHTSA

MACK/DRAG LINK TORQUE

IF THE NUT BACKS OFF, THERE COULD BE A LOSS OF DRIVER CONTROL.

DEALERS WILL RETORQUE THE DRAG LINK TO THE AXLE STEERING ARM CONNECTION.

NHTSA

THOMAS BUILT/FMVSS 222/SEATS

IN THE EVENT OF A VEHICLE CRASH, THE SEAT OCCUPANT MAY NOT BE PROPERLY PROTECTED INCREASING THE RISK OF PERSONAL INJURY.

OWNERS WILL BE PROVIDED WITH REPAIR PARTS AND A DETAILED REPAIR PROCEDURE. IF AN OWNER SO DESIRES, THOMAS BUILT WILL PERFORM THE REPAIR FOR THEM.

NHTSA

CHRYSLER/FUEL TANK ROLLOVER VALVE

FUEL LEAKAGE COULD RESULT IN A FIRE IF AN IGNITION SOURCE WAS PRESENT.

DEALERS WILL REPLACE THE FUEL TANK ROLLOVER VALVE WITH A FLOAT TYPE ROLLOVER VALVE.

NHTSA

POLARIS/FMVSS CERTIFICATION

THESE VEHICLES ARE NOT IN COMPLIANCE WITH FEDERAL MOTOR VEHICLE SAFETY STANDARDS.

POLARIS WILL OFFER THE CITY OF CHICAGO THE OPPORTUNITY TO RETURN EACH VEHICLE FOR A REFUND CONSISTING OF THE REASONABLE DEPRECIATED VALUE.

NHTSA

FORD/CNG SOLENOID VALVE

FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.

FORD HAS REQUESTED OWNERS OF THESE VEHICLES TO HAVE THE CNG FUEL SYSTEM DISABLED UNDER A PREVIOUS RECALL CAMPAIGN AND TO ONLY USE GASOLINE FUEL UNTIL A PERMANENT CORRECTIVE ACTION IS DEVELOPED. OWNERS ARE BEING ALERTED TO THIS SOLENOID VALVE CONCERN AT THIS TIME. THE TIMING OF CORRECTIVE ACTIONS IS BEING DELAYED TO ALLOW BOTH CONDITIONS TO BE REMEDIED AT ONE TIME. IN THE MEANTIME, THERE IS NOT RISK AS LONG AS THE NATURAL GAS SYSTEM HAS BEEN DISABLED AND THE VHEICLE IS ONLY OPERATED ON GASOLINE.

NHTSA

OX BODIES/FMVSS 108

THESE LAMPS MAY NOT BE VISIBLE AT CERTAIN POSITIONS TO THE REAR OF THE VEHICLE, WITH THE POSSIBILITY THAT A PERSON DRIVING BEHIND THE VEHICLE MAY HAVE TROUBLE DETERMINING ITS OVERALL WIDTH.

OWNERS WILL BE PROVIDED WITH FREE, NEW REAR CLEARANCE LAMPS FOR INSTALLATION ON THE REAR OF THE DUMP/FLAT BED BODIES.

NHTSA

CHRYSLER/TIRES

SUDDEN TIRE FAILURE COULD RESULT IN A LOSS OF DRIVER CONTROL OF THE VEHICLE.

DEALERS WILL REPLACE THE TIRES THAT WERE MOUNTED ON STEEL WHEELS.

NHTSA

HONDA/FLOOR MATS

THIS COULD CAUSE A RESTRICTION OF THE PEDAL'S RETURN TO THE IDLE POSITION, INCREASING THE RISK OF A VEHICLE CRASH.

HONDA IS ASKING FOR THE RETURN OF THE FLOOR MAT SET AND WILL REIMBURSE OWNERS FOR THE COST OF THE RUBBER FLOOR MAT SET ALONG WITH ANY RETURN SHIPPING COSTS.

NHTSA

CHRYSLER/LOWER CONTROL ARM

SEPARATION OF THE BALL JOINT COULD CAUSE A LOSS OF STEERING CONTROL INCREASING THE RISK OF A VEHICLE CRASH.

DEALERS WILL INSPECT THE BALL JOINT END HOUSING COVER SEAL FOR LEAKAGE WITH A HIGH PRESSURE AIR TESTER AND THE RUBBER BOOT WILL BE VISUALLY INSPECTED FOR DAMAGE. IF THE COVER SEAL LEAKS OR THE BOOT IS DAMAGED, THE LOWER CONTROL ARM WILL BE REPLACED.

NHTSA

LOTUS/WHEELS

IF THE REAR WHEELS CRACKED AND BROKE, LOSS OF VEHICLE CONTROL COULD OCCUR, INCREASING THE RISK OF A VEHICLE CRASH.

DEALERS WILL REPLACE THESE WHEELS.

NHTSA

AUTOLIV/HONDA/AIR BAG MODULE

THIS CONDITION COULD PREVENT PROPER DEPLOYMENT OF THE AIR BAG. IN A CRASH, AN IMPROPER AIR BAG DEPLOYMENT COULD INCREASE THE RISK OF INJURY TO A FRONT SEAT PASSENGER.

DEALERS WILL REPAIR THE FRONT PASSENGER'S AIR BAG MODULE TO PREVENT THIS PROBLEM FROM OCCURRING.

NHTSA

ORION/CNG SOLENOID VALVES

IF AN IGNITION SOURCE WAS PRESENT, THERE IS A POTENTIAL FOR A FIRE AND/OR EXPLOSION.

PERSONNEL WILL GO TO OWNERS AND REPLACE THE CHANGE OUT OF THE RECALLED SOLENOID VALVES.